Unloading Barrel System Details

The Drum Emptying System With Many Advantages

Drum emptying systems has been specifically designed for use in the pharmaceutical, food and cosmetic industries. Drum Emptying SystemThe Allama Drum emptying systems has been specifically designed for use in the pharmaceutical, food and cosmetic industries.

It is perfectly suited to ensure efficiency and process safety when pumping very high viscosity, paste-like, non-self-flowing liquids from different drums, whether in sterile bags or not.

Drum Emptying System The liquids can be transferred continuously and without interruption. The residual amount remaining in the barrel after transfer is less than 1%. The mobile drum unloading system offers a high degree of flexibility and can also be used in wet or humid production environments. Stainless steel carrying device has IP 66 protection class.

The follower plate with soft lip seal presses firmly against the wall of the barrel, allowing almost complete emptying of the container. The linear guide rail system used to adjust the height of the Drum Emptying System pump can be easily cleaned and is suitable for various container sizes.

General Functional Descriptions

The components of the drum unloading system are the motorized eccentric worm driven pump, the pump centering plate and the process seal follower plate. The tracer plate is placed directly on the media in the drum. The pump centering plate is fixed on the side of the drum above this. The pump is then guided through the opening of the pump centering plate and the trailing plate guide to the bottom of the drum.

The  Drum Emptying System eccentric worm pump creates a vacuum so that the follower plate comes down. The flexible process seal of the follower plate ensures that virtually no material remains on the drum wall. The transferred material is hermetically sealed. In this way, it empties the drums to less than 1% sediment. After the transfer of the medium, the follower plate is released from the bottom of the drum by means of compressed air.

Barrel Unloading System is a hygienic product. It can be used for low or high viscosities in the food & beverage, chemical, cosmetic and pharmaceutical industries. Most used products: Tomato paste, petrolatum, tomato puree, Grease, Caramel, creams, Fruit and vegetable concentrates, Peanut butter, Mayonnaise, Non-self-flowing products with high viscosity density.

Drum emptying systems price

 

The Allame Drum Emptying System pump is suitable for pumping media such as caramel, fruit and vegetable concentrates, peanut butter, mayonnaise, nut nougat paste, heated chocolate, sauces, concentrates to produce grease or glycerin. See for yourself the benefits of the Allama pump Discharge Drum System

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Drum Emptying System

The Greatest Ease in Unloading Barrels!

Advantage of Using Drum emptying systems !

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Barrel Discharge Pump

Unloading Barrel System

Drum emptying system is a stand-alone system consisting of a process device and a pump unit, consisting of a motor, pump and follower plate, individually designed for each application. Drum emptying systems The steerable wheels on the trolley make it easy to transport the system to the drum. Drum emptying system During the transfer of the material, the pump unit is lowered by means of a battery powered drive until the follower plate contacts the material.

Drum emptying systems

Works great for non-self-flowing products like Tomato Puree, Tomato Paste, Vaseline, Grease, Caramel and more. Drum emptying system It transfers the products from the barrel to the outside.

Drum emptying systems

The integrated freewheel then automatically separates the movable skid with the pump system from the lift skid, and the lift skid is lowered further independently of the pump system. The self-priming eccentric worm pump creates a vacuum below the follower plate which causes the follower plate to lower. This guarantees particularly gentle handling of the medium. The flexible process seal adapts even to beads and conical constrictions, leaving virtually no material on the drum wall. In this way, the Unloading Barrel System achieves residual amounts of less than 1% in the drum and less than 2% if aseptic bags are used.

Media-Examples

Drum discharging system Here, tomato puree, a tomato paste-like, non-self-flowing medium, is efficiently transferred through a conical drum with an aseptic bag. The tomato puree is delivered low shear and continuously while ensuring the highest process security. The residual amount remaining in the drum is less than 1%.

 

Drum Unloading Systems: Efficient Transfer of Tomato Puree and Tomato Paste from 200 or 400 Liter Drums

In the food industry, the transfer of products from drums to the production line requires reliable and efficient drum unloading systems. One common application is the transfer of tomato puree and tomato paste, essential ingredients used in various food preparations. With the use of specialized drum unloading systems, the process becomes seamless and optimized for maximum productivity.

Drum unloading systems are specifically designed to handle the unique requirements of food products such as tomato puree and tomato paste. These systems ensure a controlled and hygienic transfer from 200 or 400 liter drums to the production line. They incorporate components such as pumps, hoses, and valves that are designed to handle viscous food substances while maintaining product quality.

The pump is a critical component of a drum emptying system. It provides the necessary suction to extract the tomato puree or tomato paste from the drums and transfer it to the production line. These pumps are designed to handle high viscosity food products, ensuring a smooth and consistent flow without compromising the quality or integrity of the ingredients.

Hoses and valves in the drum unloading systems are designed to meet food safety standards. Food-grade hoses are used to maintain the hygiene and integrity of the product during the transfer process. Valves allow for precise control over the flow rate, ensuring accurate and efficient transfer of the tomato puree or tomato paste.

Using drum unloading systems for the transfer of tomato puree and tomato paste offers several advantages. First, it streamlines the production process by enabling a faster and more controlled transfer, reducing downtime and increasing overall efficiency. The specialized pumps and optimized flow rates ensure a continuous and consistent supply of the ingredients to the production line.

Second, drum unloading systems ensure product integrity and quality. The gentle transfer process prevents unnecessary agitation or damage to the tomato puree or tomato paste, preserving their natural texture and flavor. This is crucial for maintaining the overall quality of the final food products.

Lastly, drum unloading systems promote food safety and hygiene. The use of food-grade hoses and adherence to strict sanitation standards ensure that the ingredients remain uncontaminated during the transfer process. This contributes to the overall safety and quality of the food production process.

In conclusion, Drum emptying system are essential in the food industry for the efficient transfer of tomato puree and tomato paste from 200 or 400 liter drums to the production line. These systems incorporate specialized pumps, hoses, and valves to ensure a controlled and hygienic transfer process. By using drum unloading systems, food manufacturers can streamline their operations, maintain product quality, and uphold food safety standards.

Drum emptying system Transfer of Highly Viscous Petroleum Jelly from 200 or 400 Liter Drums: Efficient Solutions for Vaseline Transfer from Barrels

When it comes to transferring highly viscous petroleum jelly, also known as Vaseline, from 200 or 400 liter drums, specialized solutions are required to ensure a smooth and efficient process. With the use of efficient transfer systems, the task becomes easier and more productive. These systems incorporate pumps, hoses, and valves designed to handle the unique properties of Vaseline, enabling a controlled and precise transfer from barrels to the desired containers or processing equipment. Efficient solutions for Vaseline transfer from barrels streamline operations, reduce downtime, and ensure the integrity of the product throughout the transfer process.

Discharging Liquid Chocolate, Peanut Butter, Honey, and Butter from Barrels to Tanks: Food/FDA Certified Solutions

The process of decanting various food products such as liquid chocolate, peanut butter, honey, and butter from barrels to tanks requires specialized systems that ensure the smooth and efficient transfer of these viscous substances. With the use of food/FDA certified solutions, the process becomes not only efficient but also compliant with the highest food safety standards.

Liquid chocolate, peanut butter, honey, and butter are commonly used ingredients in the food industry, and their transfer from barrels to tanks is a critical step in the production process. These substances have unique viscosities and textures that require careful handling to prevent contamination or loss of product integrity.

Food/FDA certified systems designed for this purpose incorporate specific components that meet the stringent food safety regulations. They feature pumps, hoses, and valves that are constructed from food-grade materials, ensuring that the products remain free from any potential contaminants during the transfer process.

The pumps in these systems are specially designed to handle the high viscosity of liquid chocolate, peanut butter, honey, and butter. They provide the necessary force to move these substances from the barrels into the tanks, while maintaining their texture and consistency.

The hoses used in the transfer process are flexible and durable, capable of withstanding the pressures and temperatures involved. They are designed to prevent leaks, maintaining the integrity of the products and minimizing waste.

Valves play a crucial role in controlling the flow rate and ensuring precise transfer of the food products. These valves allow operators to adjust the speed and volume of the transfer, providing accuracy and efficiency while preventing spillage or contamination.

By utilizing food/FDA certified solutions for the discharge of liquid chocolate, peanut butter, honey, and butter from barrels to tanks, food manufacturers can ensure compliance with strict food safety regulations. These certified systems not only facilitate a smooth and efficient transfer process but also contribute

Transfer of Fruit and Vegetable Concentrates from Drums to Mixing Tanks: Efficient Solutions with Transfer Pumps

The transfer of fruit and vegetable concentrates from drums to mixing tanks is a crucial step in the production of various food and beverage products. To ensure a smooth and efficient process, specialized transfer pumps are employed to handle these concentrated substances. These pumps are designed to handle the unique viscosity and characteristics of fruit and vegetable concentrates, enabling a precise and controlled transfer.

Fruit and vegetable concentrates are highly concentrated forms of juices or extracts, often used as key ingredients in the food and beverage industry. The transfer process involves extracting the concentrate from drums and transferring it to mixing tanks for further processing or blending. This requires a reliable and efficient solution to maintain product integrity and optimize production workflows.

Transfer pumps specifically designed for fruit and vegetable concentrates are equipped with features that facilitate the transfer process. They have powerful motors and adjustable flow rates to accommodate the thick consistency of the concentrates. These pumps ensure a smooth and consistent flow, allowing for precise control over the transfer volume.

By utilizing transfer pumps for fruit and vegetable concentrates, manufacturers can streamline their production processes. These pumps offer efficiency, accuracy, and reliability, reducing downtime and enhancing overall productivity. They contribute to the seamless integration of the concentrates into the mixing tanks, enabling efficient blending and ensuring the desired flavor profiles in the final products.

In conclusion, the transfer of fruit and vegetable concentrates from drums to mixing tanks is made efficient and reliable with the use of specialized transfer pumps. These pumps are designed to handle the unique viscosity and characteristics of the concentrates, ensuring a precise and controlled transfer process. By implementing these solutions, manufacturers can optimize their production workflows and maintain the quality and integrity of their fruit and vegetable-based food and beverage products.

Transferring Butter from Large Containers to Small Containers: Efficient Solutions with Butter Transfer Machines or Pumps

In the food industry, the transfer of butter from large containers to small containers is a common task that requires efficient and precise solutions. Butter transfer machines or pumps are specifically designed to handle the unique properties of butter and ensure a smooth and controlled transfer process.

When transferring butter, it is crucial to maintain its consistency, texture, and quality. Butter transfer machines or pumps are equipped with features that enable the gentle handling of this delicate product. They are designed to minimize air entrapment and prevent unnecessary agitation, ensuring that the butter retains its desired attributes throughout the transfer process.

These machines or pumps offer efficient and precise transfer capabilities, allowing for accurate portioning of butter into smaller containers. They are equipped with adjustable flow rates and precise controls, enabling operators to customize the transfer volume according to specific requirements. This ensures consistency in packaging and eliminates product wastage.

Butter transfer machines or pumps are essential tools in commercial kitchens, bakeries, and food production facilities. They streamline operations, reduce manual handling, and enhance overall efficiency. By implementing these solutions, businesses can optimize their butter transfer processes, increase productivity, and maintain the quality and integrity of their butter products.

In conclusion, transferring butter from large containers to small containers requires efficient and precise solutions. Butter transfer machines or pumps provide the necessary capabilities to handle butter delicately and ensure a controlled transfer process. By utilizing these machines, businesses can streamline their operations, enhance efficiency, and maintain the quality of their butter products throughout the packaging process.

Pumping Mayonnaise from Drums or Large Containers into Filling Machines: Efficient Solutions with Mayonnaise Transfer Pumps

In the food industry, the transfer of mayonnaise from drums or large containers into filling machines requires efficient and hygienic solutions. Mayonnaise transfer pumps are specifically designed to handle the unique viscosity and delicate nature of mayonnaise, ensuring a smooth and controlled transfer process.

Mayonnaise, with its creamy texture and consistency, requires careful handling to maintain its quality and prevent any contamination during the transfer. Mayonnaise transfer pumps are equipped with features that allow for gentle and precise pumping, minimizing the risk of product damage or separation.

These pumps are designed to handle the high viscosity of mayonnaise, providing the necessary suction and pressure to transfer it from drums or large containers into filling machines. They ensure a continuous and consistent flow, allowing for efficient and accurate filling of containers.

Mayonnaise transfer pumps also prioritize hygiene and food safety. They are constructed from food-grade materials and designed to meet strict sanitation standards. These pumps are easy to clean, reducing the risk of cross-contamination and ensuring the integrity of the mayonnaise.

By utilizing mayonnaise transfer pumps, food manufacturers can streamline their production processes, reduce waste, and maintain the quality and consistency of their mayonnaise products. These pumps provide efficient and hygienic solutions for pumping mayonnaise from drums or large containers into filling machines, enabling smooth and precise filling operations.

In conclusion, the transfer of mayonnaise from drums or large containers into filling machines requires specialized solutions such as mayonnaise transfer pumps. These pumps are designed to handle the viscosity and delicate nature of mayonnaise, ensuring a controlled and hygienic transfer process. By incorporating these pumps into their operations, food manufacturers can enhance efficiency, maintain product quality, and adhere to strict food safety standards

Discharging Peanut Butter or Nut Nougat Paste with a Food/FDA Certified Drum Discharge Pump

When it comes to emptying peanut butter or nut nougat paste from barrels, having a reliable and efficient drum discharge pump is essential. These specialized pumps are designed to handle the thick and sticky consistency of peanut butter and nut nougat paste, ensuring a smooth and controlled emptying process while maintaining the highest food safety standards.

Peanut butter and nut nougat paste are popular ingredients used in a variety of confectionery and bakery products. Emptying these viscous substances from barrels can be a challenging task without the right equipment. However, with a food/FDA certified drum discharge pump, the process becomes much simpler and more hygienic.

A food/FDA certified drum discharge pump is specifically designed for the food industry, meeting the stringent safety and hygiene requirements. These pumps are constructed from food-grade materials, ensuring that the peanut butter or nut nougat paste remains uncontaminated during the emptying process.

The drum discharge pump is equipped with powerful motors and robust mechanisms to handle the high viscosity of peanut butter and nut nougat paste. It provides the necessary suction and pressure to extract the product from the barrels, allowing for a controlled and precise emptying process.

By using a food/FDA certified drum discharge pump, manufacturers can empty peanut butter or nut nougat paste from barrels efficiently, minimizing product waste and maintaining the integrity of the ingredients. These pumps offer a reliable and hygienic solution, ensuring that the final products meet the highest quality standards.

In conclusion, the discharge of peanut butter or nut nougat paste from barrels requires a specialized drum discharge pump. Opting for a food/FDA certified pump ensures the highest level of food safety while efficiently emptying these thick and sticky substances. With the right equipment, manufacturers can streamline their processes, reduce waste, and deliver top-quality peanut butter or nut nougat paste for various delicious treats.

ransfer Pumps for Hot Chocolate: Efficient Solutions for Transferring from Barrels or Containers to Filling Units

When it comes to transferring hot chocolate from barrels or containers to filling units, utilizing a reliable and efficient transfer pump is key. These specialized pumps are designed to handle the unique characteristics of hot chocolate, ensuring a smooth and controlled transfer process while maintaining the optimal temperature and quality.

Hot chocolate is a beloved beverage enjoyed by many, and its transfer from barrels or containers to filling units requires careful consideration. A dedicated hot chocolate transfer pump provides the necessary capabilities to handle the temperature-sensitive nature of the beverage, ensuring that it remains at the desired heat level throughout the transfer process.

These transfer pumps are equipped with features that enable precise control over the flow rate and temperature. They are designed to handle the viscosity of hot chocolate, allowing for a consistent and accurate transfer into the filling units.

By utilizing transfer pumps specifically designed for hot chocolate, manufacturers can streamline their production processes and maintain the quality and integrity of the beverage. These pumps offer efficient and hygienic solutions, reducing product waste and ensuring that the hot chocolate reaches the filling units with the desired taste and texture.

Hot chocolate transfer pumps are constructed from materials that are suitable for food and beverage applications. They are designed to meet the strict hygiene standards required in the industry, providing a safe and reliable solution for transferring the hot chocolate.

In conclusion, the use of dedicated transfer pumps for hot chocolate ensures an efficient and controlled transfer from barrels or containers to filling units. These pumps provide the necessary capabilities to handle the temperature and viscosity of the beverage, maintaining its quality and taste. By incorporating hot chocolate transfer pumps into their processes, manufacturers can optimize their production workflows and

Grease Transfer Pumps: Efficient Solutions for Pumping or Transferring Grease from 200-400L Drums

Drum emptying system Grease, a crucial lubricant used in various industries, requires efficient and reliable transfer methods to ensure smooth operations. When it comes to pumping or transferring grease from 200-400 liter drums, specialized grease transfer pumps are the ideal solution. These pumps are designed to handle the unique properties of grease and provide a controlled and efficient transfer process.

Grease pumps, also known as drum grease removal pumps or barrel grease discharge pumps, are specifically engineered to handle the thick and viscous nature of grease. They are equipped with powerful motors and robust mechanisms that allow for effective extraction and transfer of grease from drums.

The grease transfer pumps are designed to accommodate the different sizes of drums commonly used in the industry, ranging from 200 to 400 liters. They ensure a consistent and steady flow of grease, enabling precise control over the transfer volume.

These pumps are constructed from durable materials that are resistant to grease and other harsh chemicals, ensuring long-lasting performance even in demanding industrial environments. They are designed to withstand the high pressures and temperatures associated with grease transfer.

Using grease transfer pumps offers several advantages. Firstly, they minimize the risk of spills or leaks during the transfer process, promoting a cleaner and safer working environment. Secondly, they enhance efficiency by reducing manual labor and streamlining the transfer process. Finally, these pumps help to minimize wastage and ensure accurate dispensing of grease, contributing to cost savings.

In summary, grease transfer pumps provide efficient and reliable solutions for pumping or transferring grease from 200-400 liter drums. These specialized pumps are designed to handle the unique characteristics of grease and offer precise control over the transfer process. By incorporating grease transfer pumps into their operations, industries can enhance efficiency, improve workplace safety, and ensure optimal lubrication for their machinery and equipment.

Efficient Transfer Pump for Ointments, Creams, Wax, and Hair and Body Care Products from Containers to Filling Units

The transfer of ointments, creams, wax, and hair and body care products from containers to filling units or filling machines requires precise and efficient solutions. Utilizing a specialized transfer pump designed for these products ensures a controlled and seamless transfer process, maintaining the quality and integrity of the formulations.

Ointments, creams, wax, and hair and body care products are often packaged in containers of various sizes, ranging from 200 to 400 liters. To ensure efficient production and consistent product filling, a dedicated transfer pump is necessary. These pumps are specifically designed to handle the unique characteristics of these formulations, including their viscosity and sensitivity to air exposure.

A transfer pump for ointments, creams, wax, and hair and body care products offers several key features to facilitate the transfer process. These pumps are equipped with adjustable flow rates and precise controls, allowing for accurate dispensing into filling units or filling machines. The pumps ensure a consistent flow, eliminating product wastage and ensuring accurate filling volumes.

Furthermore, transfer pumps designed for these products prioritize hygiene and product integrity. They are constructed from materials that are compatible with the formulations, preventing contamination and maintaining the purity of the ointments, creams, wax, and hair and body care products during the transfer process. The pumps are also designed for easy cleaning and maintenance, ensuring compliance with stringent industry standards.

By using a dedicated transfer pump, manufacturers can streamline their production processes, enhance efficiency, and improve product consistency. The pumps facilitate the transfer of ointments, creams, wax, and hair and body care products from containers to filling units or filling machines, allowing for precise and controlled dispensing. This results in high-quality products that meet the demands of consumers in the hair and body care industry.

In conclusion, the transfer pump for ointments, creams, wax, and hair and body care products is an essential tool in the manufacturing process. It ensures an efficient and precise transfer from containers to filling units or filling machines, maintaining the integrity of the formulations. By incorporating these specialized pumps into their operations, manufacturers can optimize their production workflows, reduce waste, and deliver consistent and high-quality products to their customers.

Efficient Transfer Pumps for Wax, Semi-Solid, Glycerine, Lip Gloss, Mascara, and Facial Masks to Filling Units

Drum emptying system In the cosmetics industry, the transfer of various products such as wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks to filling units requires precise and reliable solutions. Utilizing specialized transfer pumps designed for these specific formulations ensures a controlled and efficient transfer process, maintaining the quality and consistency of the products.

Wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks are diverse in their properties, ranging from thick and viscous to creamy and delicate. To ensure smooth and accurate transfer, dedicated transfer pumps are necessary. These pumps are designed to handle the unique characteristics of these formulations, including their viscosity, sensitivity to air exposure, and delicate nature.

A transfer pump for wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks offers several key features to facilitate the transfer process. These pumps are equipped with adjustable flow rates, precise controls, and gentle pumping mechanisms, ensuring a controlled and consistent transfer into filling units. The pumps are designed to prevent air entrapment and maintain the integrity of the formulations throughout the transfer process.

Furthermore, transfer pumps designed for these products prioritize hygiene and product integrity. They are constructed from materials that are compatible with the formulations, preventing contamination and maintaining the purity of the wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks during the transfer process. The pumps are also designed for easy cleaning and maintenance, ensuring compliance with stringent industry standards.

By using dedicated transfer pumps, manufacturers can streamline their production processes, enhance efficiency, and improve product consistency. The pumps facilitate the transfer of wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks to filling units, allowing for precise and controlled dispensing. This results in high-quality cosmetics products that meet the demands of consumers.

In conclusion, the use of specialized transfer pumps is essential for the efficient transfer of wax, semi-solid formulations, glycerine, lip gloss, mascara, and facial masks to filling units in the cosmetics industry. These pumps ensure a controlled and consistent transfer process, maintaining the integrity of the formulations. By incorporating these pumps into their operations, manufacturers can optimize their production workflows, reduce waste, and deliver high-quality cosmetics products that meet the expectations of consumers.

Drum Emptying System Technical Information

Desing and Features

1 Capacity 4,5 – 5 tons / h
2 Pressure 5 Bar Max.
3 Maximum speed  3000rpm (50hZ)
4 Viscosity 1.000.000 Cpu Max.
5 Temperature range -10 to  + 120

1 Full stainless steel
2 Low maintenance
3 Energy efficient electric motor drive
4 Variable speed drive enables full speed control for both product and CIP duties
5 Safety Transportable
6 Minimum product waste of less than 1 % (follower plate)

Drum Emptying System Allame

Materials

1 Parts in contact with the product Stainless steel AISI 316
2 Other steel parts AISI 304
3 Gaskets Silicon
4  Shafts Stainless Steel
5 Shaft Seal Single, Double Mechanical Seal
6 Surface Finish Ra<0.8 μm
7 Connections DIN 11851, SMS, ISO, Clamp
8 Base Plate Stainless Steel
9 Coupling Guard Stainless Steel
10 Potansiyometre Optional

Unloading Barrel System Dimensions

Unloading Barrel System dimensions

Drum Emptying System

Shipping and Packaging

Drum emptying system transportation package

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